Autoclave Sterilizer Am Series
TECHNICAL SPECIFICATION
NPE:AMPOULELUAG STERILIZER
Qauv:AM-0.36 ib(360 litres)
1.GENERAL
Qhov no AM series sterilizer yog nruj me ntsis tsim thiab tsim nyob rau hauv raws li GMP technical Standard.Nws tau dhau ISO9001 kev tswj hwm kev tsim nyog tus qauv.
Qhov no autoclave muaj feem xyuam rau kev ua kom tsis muaj menyuam ntawm cov khoom siv tshuaj xws li cov tshuaj txhaj tshuaj hauv ampoules thiab vials.
Cov dej xau yuav raug ua los ntawm cov xim dej kom pom qhov to ntawm ampoules.
Thaum kawg, ntxuav los ntawm cov dej ntshiab, uas yog siv los ntawm lub twj tso kua mis dej thiab da dej los ntawm lub nozzle sab saum toj los ntxuav cov khoom.
2.SIZE& UTILITIES
Tsis muaj. | Yam khoom | Qauv: AM-0.36 ib |
1 | Chamber loj (W * H * L) | 1000 * 600 * 600mm |
2 | Zuag qhia tag nrho (W * H * L) | 1195 * 1220 * 1760mm |
3 | Tsim siab | 0.245 Mpa |
4 | Ua haujlwm kub | 121 ℃ |
5 | Chamber khoom | Thickness: 8 hli, Khoom siv: SUS316L |
6 | Kub equilibrium | ≤ ±1℃ |
7 | PT100 Kub sojntsuam | 2 pcs |
8 | Teem sijhawm | 0 ~ 999min, kho tau |
9 | Fais fab mov | 1.5kw, 380V, 50Hz, 3fa4 cev |
10 | Chav muab khoom (0.4 ~ 0.6Mpa) | 60 kg / batch |
11 | Cov dej ntshiab huv (0.2 ~ 0.3Mpa) | 50 kg / batch |
12 | Kev siv dej kais dej (0.2 ~ 0.3Mpa) | 150 kg / batch |
13 | Compressed cua muab (0.6 ~ 0.8Mpa) | 0,5m ua³/ lub voj voog |
14 | Net nyhav | 7 60kg |
3.STRUCTURE THIAB PERMANCE NTA
Sterilization chamber:Lub siab lub nkoj ntawm lub sterilizer yog tsim los ntawm ob-walled chamber.Lub sab hauv chamber yog ua los ntawm SS316L uas yog daim iav tiav (Ra δ 0.5 µm) thiaj li yuav xyuas kom meej tias nws yuav tsum tau ntxuav thiab sterilized thiab thiaj li yuav ua rau kom nws. tiv thaiv corrosion.
Cov txheej insulating yog tsim los ntawmaluminium silicateuas yog cov khoom siv insulating zoo tshaj plaws, thiab cov khoom siv yog cov duab plaub, muaj stainless hlau decorating npog
Qhov rooj:Lub autoclave yog tsim raws li kis los ntawm hom.Lub qhov rooj yog hom pob khawm thiab tsis siv neeg pneumatic xauv.
Lub qhov rooj foob yog hom inflatable, pressurized nrog compressed cua, thiab tuaj yeem tiv taus lub chamber kub thiab siab.
● Sterilization voj voog tuaj yeem pib tsuas yog tom qab lub qhov rooj kaw tag nrho thiab kaw.
●Supply nrog ntsuas-qib compressed cua: ua tsaug rau qhov tshwj xeeb cross-section, cov compression fluid tsis tuaj yeem khiav mus rau lub chamber kom tsis muaj menyuam, cuam tshuam qhov tsis muaj menyuam ntawm lub chamber thiab ntawm nws cov ntsiab lus.
●No lub tshuab nqus tsev: ua tsaug rau qhov tshwj xeeb tsim los ntawm ntu ntu thiab cov khoom siv ntawm cov khoom siv roj hmab (silicone roj hmab), lub qhov rooj tuaj yeem qhib tau yooj yim los ntawm kev tso tawm cov kua compression, vim qhov no ua rau lub gasket retract uniformly rau hauv nws lub rooj.
● Kev saib xyuas yooj yim: tsis tas yuav tsum muaj lubrication los yog kev saib xyuas ib ntus, tshwj tsis yog kev tu ib txwm ntawm qhov chaw thiab tshem tawm cov khoom txawv teb chaws uas yuav raug squashed ntawm lub gasket thiab lub qhov rooj;
● Kev Nyab Xeeb: electromechanical thiab electronics kev ruaj ntseg interlocks tswj los ntawm tus txheej txheem tswj kev tiv thaiv qhov qhib ntawm lub qhov rooj yog tias lub gasket tseem muaj zog thiab / lossis yog tias muaj cov xwm txheej txaus ntshai rau tus neeg teb xov tooj thiab / lossis cov khoom thauj.
Pipeline system:Nws yog tsim los ntawm pneumatic li qub, lub tshuab nqus tsev, lub twj tso kua mis dej, thiab lwm yam.
●Valve:Cov valves siv yog ntawm pneumatic hom.Kaum xyoo kev paub dhau los ntawm kev tsim cov khoom siv no rau cov ntawv thov tshwj xeeb tau tso cai rau kev txhim kho cov kev daws teeb meem ntsig txog hydraulic system, muab cov kev daws teeb meem los ntawm qhov ntev me me, kev ua haujlwm zoo tshaj plaws, thiab kev saib xyuas yam tsawg kawg nkaus thiab yooj yim.
● Lub twj tso kua mis dej: Nws txuas nrog lub nozzle uas tsau rau saum lub chamber los tsim cov cuab yeej txau kom txias thiab huv.Nws lees paub qhov sib xws ntawm qhov kub thiab txias sai thiab ntxuav cov ampoules.
● Lub tshuab nqus tsev twj tso kua mis: lub nplhaib dej twj tso kua mis txuas ntxiv mus rau kev nqus los ntawm kev hloov kho tau txawm tias
Thaum lub sij hawm ua kom tsis muaj zog thiab ua kom tsis muaj menyuam.Cov chav tso cua sov los ntawm condensing, yog li tso tawm latent cua sov.Los ntawm tas li ntws cov condensate uas tsim nyob rau hauv lub chamber los ntawm lub valve uas muaj ib tug me me cross-section, ib tug dynamic mob yog guaranteed uas tso cai rau ib tug ntau uniform (indirect) hloov ntawm sterilization kub, uas ua rau kom tsis muaj kub qhov sib txawv me me thiab tiv thaiv cov kev hloov nyob rau hauv lub sterilization kub. Nyob rau hauv lub chamber ntawm condensate thiab ib tug incondensable gases nyob rau hauv lub chav.
Tswj qhov system:PLC + HMI + Micro-printer + Cov ntaub ntawv logger.
●Thaum tus tswj tsis siv neeg nyob rau hauv qhov tsis ua hauj lwm ntawm qhov xwm txheej, cov cuab yeej kev ruaj ntseg ua rau kom tsis muaj menyuam hauv tsev siab kev nyab xeeb nyob rau hauv lub siab ntawm cov cua mus rau sab nraum lub xeev, thiab tso cai rau lub qhov rooj thauj khoom tuaj yeem qhib.
● Txhawm rau saib xyuas, kuaj thiab kev xav tau xwm txheej ceev, kev siv phau ntawv tuaj yeem yog los ntawm kev siv cov cuab yeej tswj xyuas kom tiav.
●Tus tswv tswj qhov system: 3 qib password.Tus thawj tswj hwm tuaj yeem teeb tsa tus neeg siv (engineer thiab tus neeg teb xov tooj) lub npe thiab tus password.
● Kov npo: tso saib cov txheej txheem kev ua haujlwm thiab kev ua kom tsis muaj menyuam hauv lub xeev, kev ua haujlwm yooj yim.Tus kws ua haujlwm tuaj yeem hloov kho qhov tsis muaj, suav nrog qhov ntsuas kub, sijhawm, lub npe program, lub sijhawm nqus tsev, thiab lwm yam.
4.PROCESS HLUB
Lub autoclave tswj nrog xaiv tsis siv neegkev ua haujlwmlos yog phau ntawvkev ua haujlwm.
CYCLE 1- iavampoulethiab vial sterilization - 115° C / 30min los yog 121 ° C / 15 min
Chaw thau khoom→Chamber nqus tsev vacuum→Cua sovthiab Sterilizing→Cooling (cov dej ntshiab)→Dtshem tawm cov ampoules(los ntawm chav vacuumize los yog xim dej)→Washing (Pure dej txau)→Xaus.
CONFIGURATION LIS
Tsis muaj. | Lub npe | Qauv | Chaw tsim tshuaj paus | Lus ceeb toom |
Ⅰ | Lub cev loj | 01-00 Nws | ||
1 | Chamber | 01-01 ib | Shennong | Ua los ntawm SUS316L |
2 | Qhov rooj sealing nplhaib | 01-03 ib | Runde Tuam Tshoj | Kev kho mob siv silicon roj hmab |
Ⅱ | Qhov rooj | 02-00 Nws | ||
1 | Rooj board | 02-01 ib | Shennong | Ua los ntawm SUS316L |
2 | Qhov rooj sib thooj | CLJ series | CoRon Tuam Tshoj | Ntse, yooj yim rau nruab |
3 | Kev ruaj ntseg interlock ntaus ntawv | 02-02 : kuv | Shennong | Kub kub kuj |
Ⅲ | Tswj qhov system | 03-00 Nws | ||
1 | Sterilizing software | 03-01 ib | Shennong | |
2 | PLC | S7-200 | SIEMENS | Reliable khiav, siab stability, |
3 | HMI | TIAB SA 307 | TRE | Xim kov npo rau kev ua haujlwm yooj yim |
4 | Micro tshuab luam ntawv | E36 | Brightek, Suav | Kev ua haujlwm ruaj khov |
5 | Kev ntsuas kub | 9 02830 | JUMO, Germany | Pt100, A theem precision, kub equilibrium≤0.15 ℃ |
6 | Siab transmitter | MBS-1900 | DANFOSS, Tebchaws Denmark | Kev tswj tau siab, thiab kev ntseeg siab |
7 | Cua siab regulating valve | AW 30-03B-A | SMC | Kev ua haujlwm ruaj khov |
8 | Solenoid valve | 3 V1-06 | AirTAC | Integration installation nrog phau ntawv ua haujlwm, kev ua haujlwm zoo |
9 | Paperless ntaub ntawv recorder | ARS 2101 | ARS Tuam Tshoj | Kev ua haujlwm ruaj khov |
Ⅳ | Cov yeeb nkab system | 04-00 Nws |
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1 | Lub kaum sab xis pneumatic valve | 514 series | GEMU, Lub teb chaws Yelemees | Kev ua haujlwm ruaj khov hauv kev ua haujlwm |
2 | Lub tshuab nqus dej | CN series | Groundfos, Tebchaws Denmark | txhim khu kev qha thiab nyab xeeb |
3 | Lub tshuab nqus tsev twj | GV series | STERLING | Nyob ntsiag to, siab lub tshuab nqus tsev |
4 | Chav ntsuas | CS47H series | ZHUANGFA | Qhov zoo yog ruaj khov, kev ua haujlwm zoo |
5 | Siab ntsuas | YTF-100 ZT | Qinchuan Group | Cov qauv yooj yim thiab kev ntseeg tau zoo |
6 | Kev nyab xeeb valve | A28-16 P | Guangyi Tuam Tshoj | Siab rhiab heev |